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Beyond the Scale: VISIOTT | TPS Checkweigher Station for Smart Weight Verification
In today’s regulated and efficiency-driven production environments, weight control is more than a checkpoint — it’s a guarantee of product integrity, consumer trust, and regulatory compliance. VISIOTT | TPS’ Checkweigher Station is designed to provide high-precision weight verification across high-speed production lines, ensuring that every product shipped meets exacting standards.
Whether you’re working in pharmaceuticals, cosmetics, veterinary products, or agrochemicals, VISIOTT | TPS offers a smart, modular solution that goes far beyond basic weight checking.
Dynamic, Inline Weight Verification
Traditional weighing systems often require production to pause, slowing down operations. VISIOTT | TPS’ dynamic checkweigher system solves this with real-time inline weight measurement.
Thanks to high-sensitivity load cells and a smart control interface, the station can:
- Measure each product without stopping the conveyor
- Reject underweight or overweight packages automatically
- Adapt to different product sizes and formats with minimal changeover time
- Operate consistently at high speeds without compromising precision
For instance, in a blister packaging line, even a missing tablet or an excess amount of filler material can cause unacceptable deviations. VISIOTT | TPS’ Checkweigher identifies these micro-variations instantly, protecting both product quality and brand reputation.
Integrated into VISIOTT | TPS’ Track & Trace Ecosystem
The Checkweigher Station is not a standalone unit—it’s part of a larger traceability ecosystem. It communicates directly with serialization, aggregation, and vision inspection stations, as well as VISIOTT | TPS’ proprietary Track and Trace Software.
This means:
- Weight data is recorded in real time and linked with serialization codes
- Rejected products are traced and logged for full audit readiness
- Compliance reports can be generated instantly for regulators or QA teams
Such full integration is especially valuable in regulated markets, where traceability is critical. For pharmaceutical manufacturers, the ability to associate weight data with a serialized code adds another layer of product-level accountability.
Built for Global Compliance
VISIOTT | TPS’ Checkweigher Station helps manufacturers comply with the world’s most stringent regulations:
- EU GMP Annex 15 on process validation and weight control
- FDA requirements for packaging accuracy
- Turkey’s ITS (İlaç Takip Sistemi) for weight-confirmed serialized medicines
- DSCSA (USA) guidelines on packaging and labeling integrity
By ensuring precise net content control, the station helps avoid regulatory penalties, border rejections, and customer dissatisfaction.
Customizable for Your Production Line
One of the greatest strengths of the VISIOTT | TPS Checkweigher Station is its modular and adaptable design. It can be configured based on your specific operational needs:
- Stainless steel or aluminum frame for hygienic or industrial environments
- Adjustable conveyor speed and belt width
- Integration with existing PLC and SCADA systems
- Touchscreen HMI with multi-language support
- IP65 protection level for moisture and dust-prone areas
Whether you’re packaging vials, bottles, cartons, or sachets — VISIOTT | TPS ensures each unit is verified, documented, and compliant.
A Smarter Way to Weigh
In modern manufacturing, weight verification is not just about accuracy—it’s about consistency, compliance, and connectivity. VISIOTT | TPS’ Checkweigher Station delivers all three.
By combining robust hardware, smart software integration, and flexible engineering, VISIOTT | TPS empowers manufacturers to meet international standards without compromising efficiency.
To explore the critical role of checkweighers in quality control processes in more detail, be sure to read our blog post: Checkweigher: Indispensable To The Quality Control Process.
To explore our full range of checkweigher solutions and find the right fit for your production needs, visit the VISIOTT | TPS Checkweigher Solutions page.
