FLEX-500
VISIOTT Flex Series

Developed by VISIOTT TPS, the FLEX-500 combines innovative design with the industrial traceability and security needs in a single machine. This machine automates both weight control and serialization as well as tamper-evident labeling processes. It delivers reliable results at high speeds, ensuring compliance with global standards across various industries such as pharmaceuticals, food, cosmetics, and medical devices.

The FLEX-500 first performs precise weight measurement and serialization. The device measures products within a range of 5 g to 1000 g with an accuracy of ±0.1 g and applies a unique 2D code to each product. This code is verified using OCR/OCV technology to ensure product accuracy. Products that do not meet weight standards or have incorrect coding are removed from the line using a highly precise reject mechanism.

After the weight control and serialization processes, the FLEX-500 applies a tamper-evident label to the product. This process is carried out in compliance with EU-FMD and Turkey’s relevant regulations. Transparent and perforated labels are used to ensure the security of the products. Sensors verify the correct application of the label, and faulty products are safely removed from the line if necessary.

The FLEX-500 can process up to 300 products per minute. Its specialized design allows easy integration into high-speed production lines. Furthermore, it fully complies with GMP, GAMP 5, and 21 CFR Part 11 standards, enabling you to manage your processes in line with global traceability regulations.

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Discover how FLEX-500 transforms your production line with modular integration, advanced weight control, and compliance-ready serialization. Learn more about how it keeps your operations efficient, flexible, and future-proof.

Explore FLEX-500

All operations are controlled through a user-friendly interface managed by a touch screen. Complete integration is achieved with the Line Manager (Level 2) software developed by VISIOTT TPS, enabling efficient management of production processes. The FLEX-500 is also fully integrated with Plant Manager (Level 3) software, allowing you to maintain seamless traceability operations.

The FLEX-500 is an ideal solution for companies seeking to save production space and increase operational efficiency. With its high performance, security features, and flexible structure, it meets industrial needs at the highest level. For more detailed information and to discuss your specific needs, please contact us.

The Features of FLEX-500

  • High-speed processing of up to 300 products per minute.
  • Weighs products within the range of 5 g to 1000 g with ±0.1 g accuracy.
  • Combines weight control, serialization, and tamper-evident labeling in a single machine.
  • Fully compliant with international standards like GMP, GAMP 5, and 21 CFR Part 11.
  • Ability to verify applied 2D codes using OCR/OCV technology.
  • All operations are easily managed through an intuitive touch-screen interface.
  • Compact and modular design allows easy integration into high-speed production lines.

(*) Speed depends on product dimensions and weight.

Technical Details

Measurement Range5 g - 1000 g
Accuracy±0.1 g (100 mg)
Repeatability0.1 g (100 mg)
Capacity (max)*300 pcs/min
Product Length ControlYes
Print Technology**TIJ, Laser, CIJ
Print Resolution (max)600 dpi
Verification and ve OCR/OCV Camera Resolution1600 x 1200 px
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
MaterialStainless Steel
Computer***Fanless Industrial Computer
MonitorTouch Screen Industrial Monitor
Reject MechanismPiston or Nuzzle (Compressed Air)
OIML, MID ComplianceYes
GAMP 5 ComplianceYes
21 CFR Part 11 ComplianceYes
Customization OptionsYes
UPSOptional
WiFiOptional
Tamper Evident ModuleOptional
Tamper Evident MethodWith Stripping
Handheld ScannerWireless
*Related to product dimensions and weight.
**Related to Operational Needs.
***Optional.

Further Information For VISIOTT FLEX Series FLEX-500

FLEX-500 White Paper

DOWNLOAD WHITE PAPER

FLEX-500 Video

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