Syringe Assembly Station

The automation of processes has become almost a necessity for the continuity of high-volume production operations and quality process management. Additionally, fully automated systems offer innovative approaches with versatile advantages such as sterilization, time savings, and labor efficiency.

VISIOTT TPS’s innovative product, the Syringe Assembly Station SAS-100, is designed to assemble a critical component of syringes, known as the plunger, which is one of the biggest needs in the healthcare industry. Due to its robotic attachment and full automation, it successfully maintains the sterilization, a prerequisite for syringes.

The most fascinated side of SAS-100 is its multi-functional and customizable architecture. As a member of the TPS family, even though it is mainly built for the preparation of syringes, the admirable design of SAS-100 is equipped with the ability to apply labelling and serialization implementation as a plus, if required.

Syringe Assembly Station works in the most ideal way. Within the industry, parts referred to as rotors, plungers, or pistons initially arrive at the feeding hopper and then proceed to the circular vibratory bowl from there. After aligning the pistons automatically, the grippers controlled by robotics hold them in sequence. The filling hoppers of the syringes advancing from the other channel are placed on a star wheel controlled by a servo motor. The gripper conveyor that holds the pistons places them in the aligned syringe hopper, and the assembly is completed by automatically rotating the hopper with a reel.


High-tech sensors monitor the presence and consistency of the pistons. Faulty products are separated from the line using a reject mechanism to ensure the continuity of the quality process.

The Syringe Assembly Station SAS-100 can prepare a maximum of 60 syringes per minute and is compliant with all global regulations. It stands out with its ergonomic and compact design, making it easy to integrate into production lines.
For more detailed information about the product, please feel free to contact us.

The Features of Syringe Assembly Station

  • Assembles 60(*) syringes per minute.
  • Adjustable for various sizes of syringes.
  • Provides consistent and fast assembly with robotic capabilities.
  • Includes a transparent protection area for operator and operational safety.
  • Saves space with its ergonomic design.
  • Sterile and easy to clean.
  • Compliant with GMP, GAMP 5, and 21 CFR Part 11.

(*) Speed depends on product size.

Technical Details

Print Technology*TIJ, Lazer, CIJ, TT
Capacity (max)60 pcs/minute
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Dimensions (WxLxH)1200 x 1220 x 2300 mm
MaterialStainless Steel
Reject MechanismPiston
Customization OptionsYes
GAMP5 ComplianceYes
21 CFR Part 11 ComplianceYes

Further Information on SAS-100 Syringe Assembly Machine

Syringe Assembly Station Brochure

Syringe Assembly Station

Syringe Assembly Machines Video

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