Vial Labeling and Serialization Station

Vials, mostly in cylinder form, are used as primary packaging for serum, vaccine, and injectable products. Especially in the cosmetics and pharmaceutical industries, the labeling and serialization operation of vials with liquid or lyophilized powder is high speed due to the small diameter of the vials. The quality production focus of these industries reveals the necessity for high-speed labeling operations to be precise and continuous.

You can perform your labeling and serialization operations for vial type bottles, which are often used in industries such as pharmaceuticals and cosmetics, at high-speed and with high-quality with VISIOTT Vial Labeling and Serialization Station.

Wrap-Around Vial Labeling

Vials are bottles made of materials such as glass, plastic, which are usually in cylinder form, with a small diameter and height. Labels applied to vials are also small and light. For operations requiring high speed and quality, it is difficult to apply the label to the vials. VISIOTT Vial Labeling and Serialization Station facilitates the serialization process by labeling 300(*) vials per minute with high precision with its special design and star wheel format for different size vials.

After labeling, the position of the label is controlled by a high-resolution camera while the line is in motion. Vials with faulty labels are automatically removed gently from the line.

  • Pharma Icon
  • Cosmetic Icon
Vbl-100 Serialized Sample Product

The star-design wheel of the Vial Labeling and Serialization Station is the basic design element that ensures fast and precise labeling of vials. The system is produced and presented to the customer with different diameter and height star wheels according to the project requirements. Wheels designed for various sizes of vials can be easily changed without interrupting production. Thus, you can perform different sizes of vial labeling with a single system.

Vial Serialization

Serialization is a popular process used to prevent counterfeiting in product traceability operations. With this solution of VISIOTT, which we have integrated into our vial labeling and serialization station, you can ensure the serialization of vials. The system, which works integrated with the labeling module, implements serialization in the GS1 standard following global product traceability regulations. The high-resolution printer on the serialization system can easily write the production-expiration date, lot, and serial number information on the label.

The high-resolution camera in the vial labeling serialization station measures the quality of the data matrix, reads and verifies the pharma codes. The readable text on the label is controlled and verified by OCR / OCV technology. Products that fail to pass the verification control are automatically remove from the line.

The station can be controlled by VISIOTT Line Manager (Level 2) software developed by VISIOTT. Line Manager has been designed following the requirements of the pharmaceutical and cosmetic industry, following standards such as GAMP5 and 21 CFR Part 11. It is fully integrated with VISIOTT Plant Manager (Level 3). You can perform vial labeling and serialization following product traceability regulations for the pharmaceutical and cosmetic industries using the vial labeling and serialization station we have designed. Please contact us for more detailed information.

Features for Vial Labeling and Serialization Station VBL-100

  • It has customizable input and output conveyor
  • It can implement serialization and label application up to 300 (*) vials per minute.
  • Verifies human-readable text with OCR / OCV technology.
  • It has servo motor controlled star wheel.
  • Operates offline.
  • User-friendly interface with a touchscreen monitor.
  • GMP, GAMP 5, and 21 CFR Part 11 compliant.

(*) Speed may vary depending on vial size.

Technical Details

Print Technology*CIJ,TIJ,TT
Printing Resolution (max)600 dpi
VerificationGrading and (OCR/OCV)
Camera Resolution1600 x 1200 px (2 Mpx)
Capacity (max)**300 pcs/minute
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Dimensions (WxLxH)2610 x 2700 x 1895 mm
MaterialStainless Steel
ComputerFanless Industrial Computer***
MonitorTouch Screen Industrial Monitor
Reject MechanismPiston or Nozzle (Compressed Air)
Handheld ScannerWireless
GAMP5 ComplianceYes
21 CFR Part 11 ComplianceYes
Customization OptionsYes
*Depends on operational needs.
**Related with product dimensions.

Further Information For Vial Labeling and Serialization Station VBL-100

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