Aseptic Carton Serialization Station

Companies prefer aseptic cartons as packaging material for food safety and durability. Aseptic cartons, which consist of many layers and are generally used for the packaging of liquid products, are becoming more and more important every day, especially in traceability projects of food products. ACSS-100 Aseptic Carton Serialization Station is a functional solution offered by VISIOTT TPS for traceability systems.

Aseptic cartons, which can be designed in many different shapes and sizes, are packages that are not easy for serialization. The curved body, cap application, wet surface, and pipettes are important points that need to be carefully examined in the design of the serialization project. Therefore, printing technologies compatible with production speed and printing surface should be used in serialization projects. The serialization and aggregation system offered by VISIOTT TPS for aseptic cartons supports TIJ, CIJ, and Laser technologies.

VISIOTT TPS Aseptic Carton Serialization Station passes aseptic cartons through the drying unit before serialization to eliminate the possibility of moistening during production. The drying process is carried out by gently blowing dry air on the product in a way that does not allow a moist surface to remain. Using the printing technologies chosen following the operational requirements, data matrix and human-readable information are printed on the aseptic cartons, which are freed from moisture. Serialized products are verified using OCR/OCV technology. Products whose 2D code cannot be verified are removed from the line by a reciprocating rejection mechanism.

  • Food Icon
Acss-100 Serialized Sample Product

As an option, invisible helper code can be printed on the top or base of the carton. If invisible code printing is preferred, the station matches the helper code with the 2D code. In cases where matching does not occur, the rejection mechanism with a piston activates, removing the product from the line.

VISIOTT designs Aseptic Carton Serialization Station with a durable transparent protection cabinet, taking priority over the worker and operational safety. VISIOTT Aseptic Carton Serialization Station stops the operation for safety if the enclosure area doors or panel doors are opened.

ACSS-100 Aseptic Carton Serialization Station is controlled by the VISIOTT Line Manager (Level 2) software designed and developed by VISIOTT. You can carry out your work order and product prescription operations following the product traceability requirements (DSCSA, EU-FMD, FDA, Chestny Znak, etc.) in various industries with this software, which is fully integrated with VISIOTT Plant Manager (Level 3).

Features for Aseptic Carton Serialization Station ACSS-100

  • It has a drying mechanism.
  • It verifies readable text with OCR/OCV technology.
  • It can use different printing technologies according to operational needs.
  • It can optionally print visible/invisible helper code.
  • There is a locked rejection box.
  • It has a user-friendly interface with a touch screen.
  • GMP, GAMP 521 CFR Bölüm 11 compliant.

Technical Details

Print Technology*TIJ, Laser, CIJ
Printing Resolution (max)600 dpi
VerificationGrading and OCR/OCV
Camera Resolution1600 x 1200 px (2 Mpx)
Capacity (max)**250 pcs/min
Product Length ContolYes
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Dimensions (WxLxH) 1800 x 3100 x 2480 mm
MaterialStainless Steel
ComputerFanless Industrial Computer***
MonitorTouch Screen Industrial Monitor
Reject MechanismPiston or Nozzle (Compressed Air)
Handheld ScannerWireless
GAMP5 ComplianceYes
Customization OptionsYes
IP67 ComplianceYes
21 CFR Part 11 ComplianceYes
*Depends on operational needs.

Further Information For Aseptic Carton Serialization Station ACSS-100

Aseptic Carton Serialization Station White Paper

Aseptic Carton Serialization Station Document

Watch Aseptic Carton Serialization Station Video

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