ALS-100 Ampoule Serialization Station

Ampoules in cylindrical form; are used as the primary packaging for vaccines and products that can be injected. Ampules, especially used in the pharmaceutical and cosmetic industries, usually contain liquid or lyophilized systems. The ampoule serialization process is at high speeds due to the small package diameters. The industry’s focus on quality production reveals the need for precision and continuous high-speed serial operations. 

With the VISIOTT TPS Ampoule Serialization Station, you can perform your serialization operations at high speed and with high quality for the ampule-type packaging, which is frequently used in industries such as pharmaceuticals and cosmetics. With its special design, VISIOTT TPS’s Ampoule Serialization Station simplifies the serialization process by coding up to 400 ampules per minute with high precision in a star wheel format for different-sized ampules.

First of all, the rings characterizing the product content are checked. After the ring control, the serialization process takes place. After serialization, the position of the label is checked with a high-resolution camera while the line is in motion. Ampules with false labels are automatically and gently removed from the line. Designed with a transparent protection area for operator and operational safety, ALS-100 performs serialization implementation in GS1 standards in accordance with global product traceability regulations. The high-resolution printer on the serialization system can easily apply the production-expiration date, lot and serial number information on the label.

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Ampoule Labeling Stations
Ampoule Labeling Stations
Ampoule Labeling Stations

The station can be controlled by VISIOTT TPS Line Manager (Level 2) software developed by VISIOTT TPS. Line Manager has been designed following the requirements of the pharmaceutical and cosmetic industry, following standards such as GAMP5 and 21 CFR Part 11. It is fully integrated with VISIOTT TPS Plant Manager (Level 3). With the Ampule Serialization Station ALS-10, designed by our expert engineers, you can provide data matrix application in accordance with the product traceability rules for the pharmaceutical and cosmetic industries.

Please contact us for more detailed information.

Features for Ampoule Serialization Station ALS-100

  • It has customizable input and output conveyor
  • It can provide serialization of up to 400(*) ampules per minute.
  • It can manage Ring Control.
  • Verifies human-readable text with OCR / OCV technology.
  • It has servo motor controlled star wheel.
  • Operates offline.
  • User-friendly interface with a touchscreen monitor.
  • GMP, GAMP 5, and 21 CFR Part 11 compliant.

(*) Speed may vary depending on vial size and label template.

Technical Details

Print TechnologyTIJ, Lazer, CIJ, TT
Printing Resolution (max)1600 x 1200 px
Capacity (max)400 pcs/min
Ring ControlYes
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Dimensions (WxLxH)2070 x 2020 x 2400 mm
MaterialStainless Steel
Reject MechanismPiston
Customization OptionsYes
GAMP5 ComplianceYes
21 CFR Part 11 ComplianceYes
UPSOptional
WiFiOptional

Further Information on Ampoule Labelling Station ALS-100

Ampoule Serialization Station White Paper

Ampoule Labeling Stations
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