360° Bottle Serialization Station

In operations where bottles are used as primary packaging, preliminary preparation of the serialization and aggregation operation can be managed with VISIOTT TPS 360° Bottle Serialization Station. The system works on the principle of analyzing 2D code applied to the bottle with a label or another method with 360-degree vision inspection technology. It can also enable the application, control, and association of visible or invisible helper code to the top or bottom surface of the bottle.

360° analysis of the 2D code on the bottle is performed at a speed of 300* products per minute with the help of 4 or 6 cameras. After decoding the helper code applied to the cap or bottom of the bottle during the operation and associating it with the main data matrix, the bottles become suitable for the aggregation operation. Then, the bottles are brought to an aggregation station and the parent-child relationship is established with the help of codes on the bottle cap or bottom surface. SSCC label application to the container (bundle, case, etc.) in which the bottles are located can be performed manually or automatically.

Please contact us for more detailed information about the system that is designed especially for the bottle serialization and aggregation requirements in the pharmaceutical, food, agrochemicals and cosmetics industries.

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Bpas-100 Serialized Sample Product

Line Management

VISIOTT TPS Line Manager (Level 2) software manages all line operations including serialization. Operational information such as receipts, work orders, and master data on the line is stored in a single database. The software architecture, which is 21 CFR Part 11 compliant, allows you to record all operational transactions and generate audit trail reports. VISIOTT TPS Line Manager Software can be easily integrated into any Level 3 software within the factory.

VISIOTT TPS 360° Bottle Serialization Station, which is completely manufactured using industrial equipment, has the capacity to serialize 300(*) pieces per minute for bottles of 40 mm diameter. It is designed following GMP and work safety rules with its transparent enclosure walls.

Features of 360° Bottle Serialization Station BPAS-100

  • It has 360° control and 2D code analysis with multiple cameras.
  • It can be adjusted for different sized products without requiring any special equipment.
  • Allows visible or invisible auxiliary code printing and analysis.
  • Reads codes at a 99% success rate.
  • User-friendly interface with a touchscreen monitor.
  • GMP, GAMP 5, and 21 CFR Part 11 compliant.

(*) Speed may vary depending on product size.

Technical Details

Print Technology*TIJ, Laser, CIJ
Printing Resolution (max)600 dpi
VerificationGrading and (OCR/OCV)
Camera Resolution1600 x 1200 px
Capacity (max)**250 pcs/minute
Product Length ContolYes
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Dimensions (WxLxH)1130x1750x2300 mm
MaterialStainless Steel
ComputerFanless Industrial Computer***
MonitorTouch Screen Industrial Monitor
Reject MechanismPiston or Nozzle (Compressed Air)
Handheld ScannerWireless
GAMP5 ComplianceYes
21 CFR Part 11 ComplianceYes
Customization OptionsYes
*Depends on operational needs.
**Related with product dimensions.

Further Information For 360° Bottle Serialization Station BPAS-100

360° Bottle Serialization Station White Paper


Watch 360° Bottle Serialization Station Video

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