Serialization Station with Checkweigher

Establishing durable and cost-effective solutions is a powerful course every business desire to achieve. The ability to save space and time while satisfying those needs is a huge plus for every industry. The best way to accomplish these needs is to choose modular systems. To serve this purpose, SSCW-100 Serialization Station with Checkweigher is designed by the expert engineers of VISIOTT TPS through hard work and practical intelligence for multiple operation management in a single station. Performing tuck flap control, serialization application and high-speed precise weight measurement, SSCW-100 is an innovative & versatile VISIOTT TPS system preferred by multiple industries for its countless benefits.

The station provides stabilization of the products on the line thanks to the gripper conveyor in the first stage. Then, the sensors perform the control of Tuck Flaps and Closure Panels. The problematic products (open or defected packaging) are separated from the line with the reject mechanism.

Precise weight measurement is performed in the second part with the accurate packages that accomplished to pass the first Tuck Flap & Closure Panel control. The high precision (0.1 g) load cell weighs and guarantees the standard weight of the products and the completeness of the packaging components. Products that are out of the standard are separated from the line with the second reject mechanism and sent to another reject area.

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In the third stage, DataMatrix and human-readable data are applied. After the application, this information is controlled via OCR/OCV technology. If and when there is a package with an incorrect code, it is eliminated from the line with a separate reject mechanism.

The station has separate and individual sensors and reject boxes for each step of the operation, and it is ideal for operators because of its single control screen. Aiming the maximal efficiency & functionality within a compact design, VISIOTT TPS prioritized the operational success of manufacturers with the SSCW-100 Serialization Station with Checkweigher. VISIOTT TPS offers packaging control, automatic checkweigher and serialization (Datamatrix) applications through a single station, by providing cost-effective solutions as well as saving space.

SSCW-100 Serialization Station with Checkweigher is controlled by VISIOTT TPS Line Manager (Level 2) software developed by VISIOTT TPS. Line Manager is designed in accordance with industry requirements, following standards such as GAMP 5 and 21 CFR Part 11. It is fully integrated with VISIOTT TPS Plant Manager (Level 3). You can manage your process in accordance with international standards by using SSCW-100.

Please contact us for more detailed information & consultation.

The Features of SSCW-100 Serialization Station with Checkweigher

  • It is a modular system that performs multiprocessing.
  • It performs flap control, weight measurement and serialization of 300(*) products per minute.
  • It measures products from 5 g to 1000 g with an accuracy of 0.1 g.
  • It can print and read 2D codes that are standard in all industries.
  • Verifies visually readable texts with OCR/OCV technology.
  • There are three locked rejection boxes.
  • All operations are managed on a single screen.
  • It has a user-friendly interface with a touch screen.
  • Complies with GMP, GAMP 5 and CFR 21 Part 11.

(*) Speed depends on product dimensions and weight.

Technical Details

Tuck Flap & Closure Panel ControlYes
Measurement Range5 g - 1000 g
Accuracy±0.1 g
Repeatability0.1 g
Capacity (max)*300 pcs/min
Product Length ControlYes
Print Technology**TIJ, Laser, CIJ
Print Resolution (max)600 dpi
VerificationGrading & OCR/OCV
Camera Resolution1600 x 1200 px (2 Mpx)
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Dimensions (WxLxH)1190x1500x2210 mm
MaterialStainless Steel
Computer***Fanless Industrial Computer
MonitorTouch Screen Industrial Monitor
Reject MechanismPiston or Nuzzle (Compressed Air)
OIML, MID ComplianceYes
GAMP 5 ComplianceYes
21 CFR Part 11 ComplianceYes
*Related to product dimensions and weight.
**Related to Operational Needs.

Further Information For Serialization Station with Checkweigher SSCW-100

Serialization Station with Checkweigher SSCW-100 White Paper

Serialization Station With Checkweigher

Serialization Station with Checkweigher SSCW-100 Video

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