ACP-100
Automatic Case Packer

High-volume production facilities that use cartons as secondary packaging after serialization require fully automated solutions to eliminate manual operations and operator dependency. The ACP | Automatic Case Packer is specifically developed by VISIOTT TPS for companies operating in the pharmaceutical, food and cosmetics industries, enabling maximum productivity, consistent quality and optimized labor costs.

ACP performs fully automatic case packing operations within a single integrated system. Serialized products are transferred, grouped, stacked and placed into cases without any manual intervention. Its flexible and adjustable mechanical design allows seamless operation with different case sizes while maintaining high throughput.

The system automatically handles case feeding, product stacking and positioning using servo-motor-controlled mechanisms. Ready-to-pack serialized products are precisely grouped and inserted into cases, ensuring repeatable accuracy and stable packing quality throughout continuous production.

After products are placed into the case, ACP performs multiple Data Matrix decoding using high-resolution GigE vision inspection technology. The carrier unit label is automatically printed, verified and applied to the case by the system. Fully compliant with global traceability regulations such as DSCSA, EU-FMD and other international standards, ACP enables reliable and high-speed case packing operations with more than 300(*) cartons per minute.

  • Pharma Icon
  • Cosmetic Icon
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ACP | Automatic Case Packer is managed by VISIOTT TPS Line Manager (Level 2). Operational data such as work orders, recipes and master data are centrally managed through the software. Its 21 CFR Part 11 compliant architecture ensures secure data recording, full audit trails and regulatory-ready reporting. VISIOTT TPS Line Manager can be easily integrated with any Level 3 (ERP / MES) software within the factory. Please contact us for more detailed information.

Features for Automatic Case Packer ACP

  • Performs high-speed automatic case packing for more than 300(*) cartons per minute.
  • The push mechanism is servo motor controlled.
  • Adjustable for various case sizes.
  • Equipped with a high-resolution GigE technology camera.
  • Reads Data Matrix codes with a 99.5% success rate using a specially designed illumination system.
  • Simultaneously decodes multiple Data Matrix codes within a 600 × 400 mm imaging area.
  • Reads and decodes industry-standard 2D codes.
  • Features an adjustable touch screen and a user-friendly interface.
  • Compliant with GMP, GAMP 5, and 21 CFR Part 11.

Technical Details

Camera Resolution5472 × 3648 px
Voltage / Frequency110 V / 220 V / 50–60 Hz
Dimensions (L × W × H)2200 × 4900 × 2500 mm
Case Size (Max.)400 × 600 × 400 mm (D × W × H)
Case Size (Min.)125 × 150 × 150 mm (D × W × H)
MaterialStainless Steel
ComputerFanless Industrial Computer*
MonitorIndustrial Touch Screen
Push MechanismServo Controlled
JOG ModeAvailable
Printer**TT
Handheld ScannerWireless
GAMP 5 ComplianceYes
21 CFR Part 11 ComplianceYes
Customization OptionAvailable
UPSOptional
Wi-FiOptional
* Optional
** Depends on operational requirements
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