ALS-100 Ampule Serialization Station

Ampules in cylindrical form; are used as the primary packaging for vaccines and products that can be injected. Ampules, especially used in the pharmaceutical and cosmetic industries, usually contain liquid or lyophilized systems. The ampoule serialization process is at high speeds due to the small package diameters. The industry’s focus on quality production reveals the need for precision and continuous high-speed serial operations. 

With the VISIOTT TPS Ampule Serialization Station, you can perform your serialization operations at high speed and with high quality for the ampule-type packaging, which is frequently used in industries such as pharmaceuticals and cosmetics. With its special design, VISIOTT TPS’s Ampule Serialization Station simplifies the serialization process by coding up to 300 ampules per minute with high precision in a star wheel format for different-sized ampules.

After serialization, the position of the label is checked with a high-resolution camera while the line is in motion. Ampules with false labels are automatically and gently removed from the line. Designed with a transparent protection area for operator and operational safety, ALS-100 performs serialization implementation in GS1 standards in accordance with global product traceability regulations. The high-resolution printer on the serialization system can easily apply the production-expiration date, lot and serial number information on the label.

  • Pharma Icon

The station can be controlled by VISIOTT TPS Line Manager (Level 2) software developed by VISIOTT TPS. Line Manager has been designed following the requirements of the pharmaceutical and cosmetic industry, following standards such as GAMP5 and 21 CFR Part 11. It is fully integrated with VISIOTT TPS Plant Manager (Level 3). With the Ampule Serialization Station ALS-10, designed by our expert engineers, you can provide data matrix application in accordance with the product traceability rules for the pharmaceutical and cosmetic industries.

Please contact us for more detailed information.

Features for Ampule Serialization Station ALS-100

  • It has customizable input and output conveyor
  • It can provide serialization of up to 300(*) ampules per minute.
  • Verifies human-readable text with OCR / OCV technology.
  • It has servo motor controlled star wheel.
  • Operates offline.
  • User-friendly interface with a touchscreen monitor.
  • GMP, GAMP 5, and 21 CFR Part 11 compliant.

(*) Speed may vary depending on vial size and label template.

Technical Details

Print TechnologyTIJ, Lazer, CIJ, TT
Printing Resolution (max)1600 x 1200 px
Capacity (max)300 pcs/min
Ring ControlVar
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Dimensions (WxLxH)2070 x 2020 x 2400 mm
MaterialStainless Steel
Reject MechanismPiston
Customization OptionsYes
GAMP5 ComplianceYes
21 CFR Part 11 ComplianceYes

Further Information For Vial Labelling and Serialization Station VBL-300

Vial Labeling and Serialization Station White Paper


Watch Vial Labeling and Serialization Station Video

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