Semi-Automatic Aggregation Station

One of the most effective solutions for industries to achieve maximum efficiency in production is the combination of packaging and aggregation stages. Companies that carry out the packaging manually also obtain an effective solution with a system that carries out the aggregation and packaging stages together. VISIOTT Semi-Automatic Aggregation Station is designed considering the manual packing processes of the companies. The station performs the aggregation process using data from serialized products in multiple layers in the case. While its compact design saves space in your company, it is ergonomic with its adjustable touch screen and keyboard. Thanks to the foot pedal, it allows the operator to do the decoding, which is the first step of the aggregation process, without using hands.

The data matrix of the serialized products is easily visible on the product in each layer within the case. The system, whose position can be adjusted by a servo motor for each layer at different heights, ensures that the camera’s focal length is always at the same point. Serialized products are fully analyzed with a specially designed illuminated vision inspection system.

When the decoding of the codes in the case is finished, the system saves the decoded codes and automatically generates the carrier unit label. The created label is applied to the case manually. The code on the carrier unit label is verified manually with a handheld scanner.

VISIOTT Semi-Automatic Aggregation Station is controlled by VISIOTT Line Manager (Level 2) software specially designed and developed by VISIOTT. It supports work order, product, and prescription systems following industrial dynamics. Fully integrated with the VISIOTT Plant Manager (Level 3) software, this software records any system activity that occurs during your operations with the user and time stamp.

  • Pharma Icon
  • Food Icon
  • Agrochemical Icon
  • Cosmetic Icon
  • Medical Icon

You can perform your case and pallet aggregation operations following all traceability directives (eg. DSCSAEU-FMDANVISA) with VISIOTT Semi-Automatic Aggregation Station. You can meet your aggregation needs especially in the pharmaceutical, food, cosmetics, agrochemical and medical device industries with VISIOTT solutions. Please contact us for more detailed information.

Features for Semi-Automatic Aggregation Station SMAS-100

  • It can read multiple 2D data matrix codes of serialized products in a case.
  • There is an automatic accordion system to analyze the codes in each layer.
  • It has an industrial high-speed camera system.
  • It has specially designed illumination equipment.
  • There is a foot pedal trigger for the aggregation process.
  • Reads and decodes the industry 2D codes.
  • Provides high efficiency with a 99.5% code reading success rate.
  • Ergonomic with its adjustable touch screen and has a user-friendly interface.
  • GMP, GAMP 521 CFR Part 11 compliant.

Technical Details

Reading Area350 x 450 mm
Camera Resolution3856 x 2764 px (10 Mpx)
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Dimensions (WxLxH)1000x2200x1660 mm
MaterialStainless Steel
ComputerFanless Industrial Computer*
MonitorTouch Screen Industrial Monitor
Working Height400 mm
TriggerButton, Foot Pedal**
PrinterZebra, Cab
Handheld ScannerWireless
GAMP5 ComplianceYes
21 CFR Part 11 ComplianceYes
Customization OptionsYes
*Optional, **Depends on operational needs

Further Information for Semi-Automatic Aggregation Station SMAS-100

Semi-Automatic Aggregation Station White Paper


Watch Semi-Automatic Aggregation Station Video

By filling out the contact form, you can contact our local sales team and ask our experts all questions you are interested in.