Semi-Automatic Aggregation Station

Companies that want the advantage of speed in production to be at the maximum level combine aggregation and packaging processes in order not to compromise the speed of packing operations. VISIOTT Semi-Automatic Aggregation Station is designed considering the manual packing processes of the companies. The station performs the aggregation process using data from serialized products in multiple layers in the case. While its compact design saves space in your company, it is ergonomic with its adjustable touch screen and keyboard. Thanks to the foot pedal, it allows the operator to do the decoding, which is the first step of the aggregation process, without using hands.

The data matrix of the serialized products is easily visible on the product in each layer within the case. The system, whose position can be adjusted by a servo motor for each layer at different heights, ensures that the camera’s focal length is always at the same point. Serialized products are fully analyzed with a specially designed illuminated image processing system.

When the decoding of the codes in the case is finished, the system saves the decoded codes and automatically generates the carrier unit label. The created label is applied to the case either manually or automatically. The code on the carrier unit label is verified manually with a handheld scanner.

VISIOTT Semi-Automatic Aggregation Station is controlled by VISIOTT Line Manager (Level 2) software specially designed and developed by VISIOTT. It supports work order, product, and prescription systems following industrial dynamics. Fully integrated with the VISIOTT Plant Manager (Level 3) software, this software records any system activity that occurs during your operations with the user and time stamp.

  • Pharma Icon
  • Food Icon
  • Agrochemical Icon
  • Cosmetic Icon
  • Medical Icon
Semi-Automatic Aggregation Station SMAS-100 Left View
Semi-Automatic Aggregation Station SMAS-100 Front View
Semi-Automatic Aggregation Station SMAS-100 Right View

You can perform your case and pallet aggregation operations following all traceability directives (eg DSCSAEU-FMDANVISA) with VISIOTT Semi-Automatic Aggregation Station. You can meet your aggregation needs especially in the pharmaceutical, cosmetics, and food industries with VISIOTT solutions. Please contact us for more detailed information.

Features for Semi-Automatic Aggregation Station SMAS-100

  • It can read multiple data matrices of serialized products in a case.
  • There is an automatic accordion conveyor system to analyze the codes in each layer.
  • It has an industrial high-speed camera system.
  • It has specially designed illumination equipment.
  • There is a foot pedal trigger for the aggregation process.
  • Reads and decodes the industry 2D codes.
  • Provides high efficiency with a 99.5% code reading success rate.
  • Ergonomic with its adjustable touch screen and has a user-friendly interface.
  • GMP, GAMP 521 CFR Part 11 compliant.

Technical Details

Reading Area350 x 450 mm
Camera Resolution3856 x 2764 px (10 Mpx)
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Dimensions (WxLxH)1120x1000x2200 mm
MaterialStainless Steel
ComputerFanless Industrial Computer*
MonitorTouch Screen Industrial Monitor
Working Height400 mm
TriggerButton, Foot Pedal**
PrinterZebra, Cab, Makroprint
Handheld ScannerWireless
GAMP5 ComplianceYes
21 CFR Part 11 ComplianceYes
Customization OptionsYes
*Optional, **Depends on operational needs

Further Information for Semi-Automatic Aggregation Station SMAS-100

Semi-Automatic Aggregation Station White Paper

SMAS-100 Whitepaper

Watch Semi-Automatic Aggregation Station Video

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