SWAS-100 Case Aggregation by Switch Method

Industries whose production operations need to be fast must also adapt serialization and aggregation processes that work at high speed to their production process. Companies will make a difference in time and labor force management when they integrate their operations. If you manually perform your case packing after serialization stations, you can semi-automate the aggregation operation. With VISIOTT TPS SWAS-100 Aggregation Station by Switch, you can meet your serialization and aggregation needs with a single solution.

VISIOTT TPS SWAS-100 Aggregation Station by Switch can operate independently of line features by integrating into the output of any serialization station. It combines serialization and aggregation operations by automatically establishing the hierarchies of the products leaving the serialization station during 2D code printing. Thus, you can perform your business management at an affordable cost without the need for an aggregation station with a separate camera system.

The hierarchy of the products whose data matrices are verified is established by determining the number of products that will enter the case for the aggregation process in the prescription. The products whose hierarchy is established move forward to the area where the operators on both sides perform the case packing, from the station’s automatic switch compartment designed following the occupational safety standards. Operators place cases in an ergonomically shaped carriage to manually arrange products. The presence of label printers in both areas of case packing contributes to efficiency by increasing the speed of the operation.

  • Food Icon
  • Cosmetic Icon

When the amount of product specified in the prescription to enter the case is reached, the automatic switch mechanism activates and directs the products that will enter the next case to the other case packing area on the same line. In the meantime, carrier unit labels are automatically printed from the printers located in the packaging area. Labels verified by operators with a handheld scanner are manually applied to cases.

VISIOTT TPS SWAS-100 performs your serialization and hierarchy-establishing processes following international standards in various sectors such as pharmaceutical, food, and cosmetics, besides the ease of operation it provides. The station is controlled by VISIOTT TPS Line Manager (Level 2) software. It supports work order, product, and prescription systems in accordance with industrial dynamics. It is fully integrated with VISIOTT TPS Plant Manager (Level 3) software. 

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Features for Case Aggregation by Switch Method SWAS-100

  • It provides easy integration into serialization stations.
  • It adapts to all the features of the station to which it will be connected.
  • It performs serialization and aggregation processes using a single system with the switch mechanism.
  • It can serialize and aggregate up to 400(*) cartons per minute.
  • It contributes to fast business management thanks to its automatic switch mechanism and dual label printer.
  • It is designed to be compatible with all industries.
  • Its design uses durable, easy-to-clean stainless steel.
  • GMP, GAMP 5, 21 CFR Part 11 compliant.

(*) Speed depends on carton dimensions.

Technical Details

Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Capacity (max)*400 pcs/minute
Dimensions (WxLxH)1515x2020x1315 mm
Product Length ContolYes
Switch MechanismAutomatic
MaterialStainless Steel
Handheld ScannerWireless
GAMP5 ComplianceYes
21 CFR Part 11 ComplianceYes
Customization OptionsYes
*Depends on operational needs

Further Information for Case Aggregation by Switch Method SWAS-100

Case Aggregation by Switch Method White Paper

Case Aggregation By Switch Method Document
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