Automatic Bundle Aggregation Station

Aggregation is vital for production, storage, and shipping operations in traceable supply chains. Therefore, many companies prefer automatic systems to ensure that the aggregation operations of their serialized products are fast and continuous. VISIOTT TPS Automatic Bundle Aggregation Station is designed for your products that are bundled with transparent film (shrink or overwrap).

While performing multiple data matrix analyses of your products in the transparent film without stopping the production line, you save significant time and resources. You can perform your operations according to different product sizes, and observe the line by ensuring operational safety with the transparent cabinet with the help of adjustable parts of the station. Moreover, you can manually read the carrier unit labels with the help of a handheld scanner located at the station; you can perform operations such as deactivation, re-printing, and inspection of the connection details.

A high-resolution camera automatically decodes the data matrix under transparent film (shrink or overwrap). During the analysis, the bundle moves on a horizontal conveyor. A specially designed illumination system eliminates light reflections. As the bundles move along the line, the label applicator located on the station automatically applies the carrier unit label and automatically verifies it with an industrial laser reader. If all the data matrix codes in the bundle cannot be decoded or the carrier unit label is applied incorrectly, the station rejects the false bundle from the line with a special rejection mechanism.

The station is controlled by VISIOTT TPS Line Manager (Level 2) software specially designed and developed by VISIOTT TPS  and is fully integrated with the VISIOTT TPS Plant Manager (Level 3) software.

  • Food Icon
  • Cosmetic Icon
  • Medical Icon

 Thanks to this seamless solution, you can carry out your work order and product prescription operations in accordance with the product traceability requirements (DSCSA, EU-FMD, etc.) in various industries such as pharmaceutical, food, cosmetics, and medical devices. 

Please contact us for more information.

Features for Automatic Bundle Aggregation Station

  • It automatically analyzes data matrices wrapped in the transparent film (shrink or overwrap) moving on the line.
  • It prevents light reflections thanks to special illumination technology.
  • It reads the data matrices from inside (under) transparent film with a success rate of 99.5%.
  • It automatically applies and verifies the carrier unit label on the bundles.
  • There is a specially designed rejection mechanism.
  • It works with fewer operators.
  • It has a position-adjustable touch screen, user-friendly interface.
  • GMP, GAMP 521 CFR Part 11 compliant.

Technical Details

Camera Resolution1600 x 1200 px (5 Mpx)
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Dimensions (WxLxH)1250 x 1580 x 2250 mm
Capacity (max)*20 pcs/minute
Product Length ContolYes
MaterialStainless Steel
ComputerFanless Industrial Computer**
MonitorTouch Screen Industrial Monitor
Printer, Label ApplicatorTT
Handheld ScannerWireless
GAMP5 ComplianceYes
21 CFR Part 11 ComplianceYes
Customization OptionsYes
*Related with product dimensions

Further Information for Automatic Bundle Aggregation Station ABAS-100

Automatic Bundle Aggregation Station White Paper

Automatic Bundle Aggregation Station Document

Watch Automatic Bundle Aggregation Station Video

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