Aggregation Station for Liquid Products
Aggregation Station for Liquid Products
The speed factor is one of the priorities of industries in the production stages. Companies apply various solutions in their production lines in order to shorten the production process and use the workforce effectively. Companies prefer automated systems for fast and error-free production. VISIOTT TPS Aggregation Station is a wise solution we offer for companies who want to perform their aggregation operations automatically. You can increase your operational speed while managing operations following international traceability regulations with this station.
VISIOTT TPS Aggregation Station controls the serialized product traffic moving along the line with the help of a pneumatic piston. Thus, product accumulation on the line is prevented. The piston which controls the flow allows the transition of the product needed for a case to the aggregation stage, taking into account the function of the rejection mechanism. The system automatically performs the aggregation process regardless of the packaging geometry. The product that has been serialized with a mechanism specially designed for manufacturers using cylindrical form packaging is returned to the reading area. The laser reader performs aggregation by controlling the 2D codes on the product. If the system, which controls 100(*) products per minute, cannot verify the information in the data matrix and readable text on the serialized product, it removes the false product from the line with a piston rejection mechanism without damaging it.
SSCC label implementation is applied with printing technology on the case where the operator places the products for the continuation of aggregation. The label printer at the end of the line automatically prints the pallet label when the process of packing enough to form a pallet is complete. Establishing a hierarchy is completed when the operator verifies the palette label with a handheld reader.
We can perform aggregation for liquid with the innovative design of VISIOTT TPS, which is only 150cm long, added to your production line. All components used in the station design are selected from corrosive chemical-resistant materials used in the agrochemical industry. Product collection tray, turntable, and conveyor can be added to the beginning and end of the station according to your operational needs. The system can work in harmony with other stations and equipment on the production line, such as robotic mechanisms.
VISIOTT TPS offers sustainable integration solutions to your production lines for aggregations of liquids. You can provide line management and manage your aggregation processes at the level of bundles, cases, pallets, and containers with our VISIOTT TPS Line Manager (Level 2) software. You can process the operational data you have received from the Line Manager and make notifications to Level 4 software with our VISIOTT TPS Plant Manager (Level 3) software. Our highly qualified and experienced technical staff are ready to help and collaborate to provide solutions at the plant and production line levels. You can contact us for detailed information about our station, which manages aggregation operations following international standards and the EPCIS compliance of GS1.
Features for Aggregation Station for Liquid Products AASLP-100
- It performs the aggregation process regardless of size and form.
- It has an innovative design compatible with the fast working system.
- It is easily adjustable for different sized products.
- Its design is minimal and ergonomic.
- It is compatible with other integrations and solutions in production lines.
- It is made of wear-resistant materials.
(*) Speed depends on product size.
|Printing Resolution (max)||600 dpi|
|Verification||Grading and (OCR/OCV)|
|Camera Resolution||1600 x 1200 px (2 Mpx)|
|Capacity (max)**||100 pcs/minute|
|Product Traffic Contol||Yes|
|Voltage / Frequency||110 V / 220 V / 50 - 60 Hz|
|Dimensions (WxLxH)||1100 x 1565 x 1850 mm|
|Computer||Fanless Industrial Computer***|
|Monitor||Touch Screen Industrial Monitor|
|Reject Mechanism||Piston (Compressed Air)|
|Min. Product Size (D x H)||30 x 60 mm|
|Max. Product Size (D x H)||95 x 200 mm|
|21 CFR Part 11 Compliance||Yes|
|*Depends on operational needs.|
**Related with product dimentions.
Further Information for Aggregation Station for Liquid Products AASLP-100
Watch Aggregation Station for Liquid Products Video
The next step after serialization in track and trace projects is aggregation. This station that makes agrochemical aggregation operations for plastic bottles enables the aggregation