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Automatic Bundle Aggregation Station

VISIOTT Automatic Bundle Aggregation Station, which has been designed in accordance with GMP guidelines, is an automatic solution for bundle aggregation operations. The station is able to read 2D Data Matrix of bundled and serialized products codes under the overwrap packaging films. The bundles are labelled automatically through a label applicator. A high-resolution camera is able to read the Data Matrix codes under the overwrap packaging films automatically while the production line is in progress. The light reflection is eliminated through a specially designed illumination system and this allows the camera to read the Data Matrix codes under the overwrap packaging films without errors. The station verifies and stores the scanned codes and creates a hierarchy. The label applicator applies the label of the hierarchy after another industrial camera scans and verifies the linear barcode on the label. If some of the codes in the bundle are not decoded, the system automatically rejects the item. The system is controlled by Line Manager software which is specially designed and developed by VISIOTT. Line Manager supports work order and product recipe systems in accordance with the industrial dynamics and is fully integrated with the VISIOTT Plant Manager Software for Level 3 Track and Trace.

Features for Automatic Bundle Aggregation Station

  • Reads multiple 1D/2D codes automatically through a shrink or overwrap packaging films
  • Automatic aggregated unit label creation, application and verification
  • Specially designed reject mechanism
  • Reads the codes through a shrink or overwrap packaging films with 99.5 % success rate
  • Possibility for reduction of operator needs
  • User friendly interface with a touchscreen monitor
  • GMP, GAMP 5 and 21 CFR Part 11 compliant


Bundle Aggregation

Product Video

Technical Documents / Catalog

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Design Information

Unit Code: ABAS-100
Design No : VISIOTT-0276
ID : 8562341

Technical Details

Reading Area300 x 350 mm
Min. Readable 2D Code Resolution (max)2.5 ppm
Camera Resolution2592 x 1944 px (5 Mpx)
PrinterZebra, Cab
Label ApplicatorNovexx, Cab
Capacity (max)*20 Bundles / Minute
Voltage / Frequency110 V / 220 V / 50 - 60 Hz
Dimensions (W/L/H)1650 x 1170 x 2110 mm
MaterialStainless Steel
ComputerFanless Industrial Computer
OperationTouch Screen Monitor
Reject MechanismPiston (Compressed Air)
* Related with unit dimensions